LAUSR

Aluminum matrix composites reinforced with particles (PRAMCs) frequently develop considerable residual stresses post-quenching, which can negatively affect fatigue life and dimensional accuracy. Traditional stress relief methods for aluminum alloys are only partially effective. This study examined thermal stress relief (TSR), vibratory stress relief (VSR), and a combined thermal–vibratory stress relief (TVSR) approach for SiC/Al composites. All treatments proved successful in diminishing residual stresses, with the most significant reduction along the direction of peak dynamic stress. Additionally, this study analyzed micro-residual stresses via a macro–micro-residual stress finite element model to understand differences in stress relief outcomes. Optimizing the TVSR process could be key to more effectively reducing residual stresses in SiC/Al composites.