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A New Approach for the Control and Reduction of Warpage and Residual Stresses in Bonded Wafer

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A geometrical modification on silicon wafers before the bonding process, aimed to decrease (1) the residual stress caused by glass frit bonding, is proposed. Finite element modeling showed that (2)… Click to show full abstract

A geometrical modification on silicon wafers before the bonding process, aimed to decrease (1) the residual stress caused by glass frit bonding, is proposed. Finite element modeling showed that (2) by introducing this modification, the wafer out-of-plane deflection was decreased by 34%. Moreover, (3) fabricated wafers with the proposed geometrical feature demonstrated an improvement for the (4) warpage with respect to the plain wafers. A benefit for curvature variation and overall shape of the (5) bonded wafers was also observed.

Keywords: warpage residual; reduction warpage; new approach; warpage; control reduction; approach control

Journal Title: Micromachines
Year Published: 2021

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