Articles with "direct chill" as a keyword



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Microstructural Refinement and α‐Dispersoid Evolution in Direct‐Chill Cast Al–Mg–Si–Fe Alloy

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Published in 2020 at "Advanced Engineering Materials"

DOI: 10.1002/adem.202000517

Abstract: High Fe levels, coarse grains, microstructural inhomogeneities, and coarse dispersoids for recrystallization suppression remain problems for industrial application of Al–Mg–Si (6xxx) alloys. Herein, Al–0.81%Mg–0.81%Si–0.7%Fe alloy billets are fabricated by direct chill (DC) casting at different… read more here.

Keywords: chill; high speed; refinement dispersoid; microstructural refinement ... See more keywords
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Jet Mixing in Direct-Chill Casting of Aluminum: Crater Effects and its Consequence on Centerline Segregation

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Published in 2017 at "Metallurgical and Materials Transactions B"

DOI: 10.1007/s11663-017-0986-9

Abstract: Recent reports have demonstrated the possibility of mitigating macrosegregation during the Direct-Chill casting of rolling slab ingots using an impinging jet. Herein, an analytical model is presented to predict the shape of the crater formed… read more here.

Keywords: crater; chill casting; direct chill; jet mixing ... See more keywords
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Effect of Electromagnetic Stirring Position on Uniform Direct Chill Casting of Large-Sized 7005 Alloy Billet

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Published in 2020 at "JOM"

DOI: 10.1007/s11837-020-04362-7

Abstract: A numerical simulation is carried out to investigate the effect of the stirring position on large-sized 7005 alloy billet prepared by direct chill casting imposed with A-EMS and intercooling named uniform direct chill (UDC) casting.… read more here.

Keywords: stirring position; direct chill; large sized; position ... See more keywords
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Simulation of direct chill casting under the influence of a low-frequency electromagnetic field

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Published in 2018 at "Applied Mathematical Modelling"

DOI: 10.1016/j.apm.2017.09.034

Abstract: Abstract A comprehensive, multiphysics, meshless, numerical model is developed for the simulation of direct chill casting under the influence of a low-frequency electromagnetic field. The model uses mixture-continuum-mass, momentum and energy-conservation equations to simulate the… read more here.

Keywords: direct chill; frequency electromagnetic; simulation direct; chill ... See more keywords
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Numerical modelling and experimental validation of the effect of ultrasonic melt treatment in a direct-chill cast AA6008 alloy billet

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Published in 2021 at "Journal of materials research and technology"

DOI: 10.1016/j.jmrt.2021.03.061

Abstract: Abstract In this work, we study how ultrasonic cavitation melt treatment (UST) affects the temperature distribution, sump profile, and resulting microstructure in the direct-chill (DC) casting of an AA6008 aluminum alloy. Two 152 mm diameter… read more here.

Keywords: casting; melt treatment; direct chill; alloy ... See more keywords
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Prediction of grain structure in direct-chill cast Al–Zn–Mg–Cu billets using cellular automaton-finite element method

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Published in 2021 at "Progress in Natural Science: Materials International"

DOI: 10.1016/j.pnsc.2021.05.003

Abstract: Abstract A cellular automaton-finite element (CA-FE) model was used to predict the solidification grain structure of permanent mold cast A7086 alloy. In this model, a Gaussian distribution of nucleation sites was adopted, and the Kurz-Giovanola-Trivedi… read more here.

Keywords: finite element; direct chill; automaton finite; cellular automaton ... See more keywords
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Synthesis of Al–Sn alloys by direct chill casting under the effect of mechanical stirring: an experimental and simulation optimization study

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Published in 2023 at "International Journal of Materials Research"

DOI: 10.1515/ijmr-2022-0049

Abstract: Abstract Aluminium–tin (Al–Sn) immiscible alloys for bearing materials are difficult to cast by the conventional direct chill casting method. At higher concentrations, Sn accumulates at the bottom of the as-cast solid due to a significant… read more here.

Keywords: effect; direct chill; simulation; chill casting ... See more keywords
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Microstructures and Macrosegregation of Al–Zn–Mg–Cu Alloy Billet Prepared by Uniform Direct Chill Casting

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Published in 2021 at "Materials"

DOI: 10.3390/ma14040708

Abstract: In this study, large-sized Al–Zn–Mg–Cu alloy billets were prepared by direct chill casting imposed with annular electromagnetic stirring and intercooling; a process named uniform direct chill casting. The effects of uniform direct chill casting on… read more here.

Keywords: direct chill; electromagnetic stirring; microstructures macrosegregation; chill casting ... See more keywords
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Numerical and Experimental Study on the Direct Chill Casting of Large-Scale AA2219 Billets via Annular Coupled Electromagnetic Field

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Published in 2022 at "Materials"

DOI: 10.3390/ma15051802

Abstract: The internal coupled electromagnetic melt treatment (ICEMT) method is firstly proposed to produce high-quality and large-sized aluminum alloy billets. A three-dimensional model was established to describe the ICEMT process of direct chill casting (DC casting).… read more here.

Keywords: field; chill casting; coupled electromagnetic; icemt ... See more keywords